Unfortunately, the reality of the Russian construction market is such that a thorough check of the purchased raw materials by express methods is required. As for cement, an unambiguous method for quick verification without specialized equipment has not yet been invented, so you have to use several methods to somehow protect yourself from scammers.
What can an unscrupulous seller slip instead of cement? The most common option: expired powders for filling fire extinguishers. In fact, it's worthless garbage. Such a powder does not carry any real practical properties, therefore it pure water fraud.
Another option is colored mineral powders. In general, the cement should have a gray color ranging from white-gray to grey-greenish. The latter is good, as it indicates a high iron content in the cement, which is an indicator of quality.
But, to be fair to the Russian construction market, it must be said: outright fakes are rarely sold under the guise of cement. More often they use low-quality, stale goods with impurities of the same powders, minerals or ash. Sometimes hardened cement is ground and re-sold. This approach is also unacceptable.
Well, the third option is junk additives to increase the weight of a quality product. This trick on the part of the seller is harder to detect than others and therefore is the most dangerous for the buyer's wallet.
Ways to check the quality when buying
Cement, in addition to color, has a number of other properties:
- Setting time and uniformity
- Fineness of grinding
- Compression and bending resistance
Good cement does not have hard lumps; it cannot be stored without a decrease in quality for more than six months. Moreover, storage for a period of six months is possible only in the form of perfectly ventilated columns of cement bags. Any other method of storage leads to deterioration of the material.
Visual
The first and easiest way to check cement: visual. The fact is that good finely ground cement that has not lain in a warehouse for a very long time will resemble water: waves will be visible on the surface of the spilled mixture, the cement itself moves relatively easily over the surface. On the one hand, this verification method is simple, but on the other hand, all visual sensations are very conditional, and therefore it is impossible to speak of a 100% quality determination in this way. In addition, the grinding of minerals can be selected in such a way that it will not be possible to visually distinguish cement from debris.
For compression
Compression is a logical continuation of the previous method. Good cement flows like water. In any case, this is what process engineers who control the production of cement like to say. If good cement is taken into a fist and squeezed, then it will pass through the fingers without encountering obstacles, finding the slightest leaks in the palm of your hand.
Small soft lumps that are easily kneaded with your fingers are normal - this is the result of too fine grinding. Concrete particles are charged with different charges, and therefore are easily attracted and just as easily repelled.
Excess moisture leads to the formation of lumps, which are then difficult to crush. Only grind again, but this significantly degrades the quality of the cement.
For grasping
To test the cement for setting, you will have to make a cement paste and measure the setting time. For cement, this is 40-60 minutes. If after a few minutes the solution seizes, it is a fake. The same applies to excessively long setting times. Ideally, put the solution in an airtight bag and wait a couple of days for it to harden to assess for cracks, but in fact, when buying, it is rare when there is such an amount of time.
Chemical
The chemical method is the most reliable, but at the same time the most dangerous. For the experiment, a rubberized apron, goggles and gloves are useful. You need to knead the cement dough based on the Esintuki-17 mineral water. Today it is the most salty alkaline mineral water, which can be easily purchased at the store. You can knead only with a foreign tool: false, stick, rod.
A disk is molded from the dough with a thickening in the center and sharp transitions to thin edges. The diameter of the disc is approximately 10 cm. High-quality cement will react with a salt solution, which is a mineral water and begin to generate heat, i.e. the dough will heat up. If heating does not occur, then the cement is fake. If after 1-2 days the disc cracked, then this is just a low-quality product, possibly with additives. Especially high-quality cement can change the color of the dough to blue-green.
Express analysis in the laboratory
To begin with, it is worth clarifying one point: it will not be possible to find out the brand of cement by the express method. To determine the brand, cubes or beams with a certain cement-sand composition are kept for 28 days at optimal humidity until they are fully cured, after which they are tested for bending and compression. That is, all the experiments will take about a month. According to the results of these experiments, cement is assigned a brand.
At home, it is impossible to determine the brand, since without the equipment it will not work correctly to hang the mixture of mortar, it will not be possible to withstand the required humidity and it will not work out correctly to carry out strength tests.
Express method in the laboratory can check:
- Fineness of grinding
- Setting time
- Drawdown uniformity
The fineness of grinding is determined using a granulometer. The setting time can be determined using the Vicat device, and the uniformity of subsidence is determined experimentally.
As a rule, the laboratory issues a certificate of quality, so such a certificate can be requested from the seller. If everything needed is almost in place, then the cement mixture has been checked and only the date of shipment needs to be checked. It is better not to purchase cement older than 3 months. This is fraught with the preparation of poor-quality solutions.
The main thing in choosing cement is to rely on a trusted manufacturer who has not changed the brand, name and sign for many years. Attention should be paid to the presence of the company's legal address and telephone number, the range of bags (at large plants, cement is packed in bags of 50 kg, without bothering with a canopy of 30-40 kg bags. Therefore, the main thing in checking the quality of cement is not sophisticated experiments, but careful choice of the seller.It is better to make the first purchase in a small batch of 1 bag, after all the checks it will become clear whether it is worth working with the seller further or not.
How to determine the quality of cement
By eye or other folk methods, you will not determine the brand of cement. This is the lot of specialized laboratories, where they check chemical composition cement, as well as the mechanical properties of products from it (special cubes are made).
When the cement is in the bag, you can only take it in your hand and determine some of the properties.
Flowability. Real cement, taken in hand, flows like water from clenched fingers. It's impossible to keep him. If this is not the case, then there are harmful additives in the cement, which are added by unscrupulous manufacturers to increase the mass (volume). As a rule, these are wastes from metallurgical production (melted slags). Naturally, the strength of such cement is much lower.
Homogeneity of the mixture. There should be no lumps in the cement. In general - none. If they are, then the cement is stale, long-standing. The more it lies, the more lumps there are inside. Lumps indicate that the strength of the cement is also reduced.
Package. The packaging must be marked with the manufacturer, the date of manufacture, the name of the regulatory authority. The best thing is to buy cement from well-known factories that have been working in this field for a long time. Little-known factories or one-day enterprises should inspire distrust.
You can learn how to determine the quality and brand of cement from this short article. It clearly and clearly describes what exactly you should pay attention to when choosing, buying high-quality cement.
First of all, you need to pay attention to the reputation of the manufacturer, because the more famous the company, the higher the chances that cement will meet all production and technological quality standards.
Perhaps the most primitive way to check the quality of cement as such does not exist, if only to pour it into cubes, dry it, and then subject it to mechanical stress, and then it will be possible to talk and reason about the quality of cement.
It is not even worth determining by the marking, since the indicated marking on the packaging always does not correspond to reality and the brand of cement is always overestimated.
Storage conditions have a bad effect (hardening) on the quality of cement, especially if the air is with high humidity.
Almost in everything I agree with Andrew. From myself I want to add the following - where I live, the cement of the local cement plant is in demand and in no case can you believe the packaging - everything can be fine on the packaging, but inside instead of brand 500 there can be brand 400 and even worse when brand 300. Therefore I recommend buying from trusted stores.
P.S. Tested from personal experience
The only thing you can check is the date of manufacture on the packaging. Nothing more can be done in the store, because the cement is packed and hardly anyone will allow breaking the packaging. So you need to take cement in stores that you trust and take only those manufacturers who, as they say, are well known. As for how storage conditions affect quality, here's what you can say. If the cement in the bag does not sag when pressed and lies in a lump, then most likely it has already accumulated moisture and there will be little sense from it. And if cement has lain for more than a year in a warehouse, then you can safely throw out a hundred from its brand and it will be, for example, with a declared brand of 400 already 300. Here is such arithmetic. In general, it is better to take cement, which, as they say, only from the factory.
Quality control of cement
Modern construction has long been inconceivable without the great 19th century invention of Portland cement. The cement sales market is huge, and this circumstance could not go unnoticed by all sorts of scammers who are trying to sell counterfeit, low-quality or non-compliant cement. Meanwhile, industrial construction is carried out with mixtures with an exact dosage of cement and fillers. A technologist at a reinforced concrete plant, by calculating the proportions of mixtures, can obtain building concrete with desired properties. In the case of low-quality cement, this becomes impossible. Hence, laboratories must operate at each precast concrete enterprise, where Portland cement will be tested before it enters the commercial batch of concrete.
Cement falsification
Express analysis of cement
Unfortunately, a full and reliable test of the quality of cement can only be carried out in a laboratory, but an elementary express analysis is done in just 15-20 minutes. A quick check can reveal outright fake when obviously foreign substances are added to the tested cement powder. Full-fledged tests for compliance with the declared brand are performed in laboratory conditions.
So, cement is a finely dispersed powder, completely homogeneous, gray (from light to dark gray or gray-green) in color. Fresh cement powder, especially after being unloaded from a cement truck by pneumatic blowing, is as fluid as water. The cement, which has lain a little, begins to clump. When the lumps are soft and easily disintegrate when squeezed with fingers, it's okay, such raw materials are quite suitable for the production of concrete, reinforced concrete products, etc. If, however, a significant effort is required to break the lump, and it breaks up into particles with sharp edges or hard grains of sand, then the cement is spoiled and has lost some of its activity.
If the appearance of the cement is not suspicious, then an additional check can be carried out. To do this, you need salt-alkaline mineral water, for example, Essentuki 17. This water needs to be used to knead cement dough. Attention! Work with gloves and goggles, because. during stirring, the mixture becomes very caustic and prone to spattering. From the dough, you need to quickly mold a mold in the form of a discoid with a thick middle part and thin edges. High-quality Portland cement sets in 5-10 minutes, while the molded form heats up noticeably.
A mixture of counterfeit (fly ash, mineral powder) does not heat up and almost does not set during the first 40-60 minutes. Cements with additives, especially poorly mixed ones, seize in fragments and crack. If the form has set normally, it must be kept in a humid environment (in an airtight bag) for 1-2 days and examined after removal. If the binder is of poor quality or not mixed, then the sample will be covered with cracks, it may crack in the hands. A sample of a good cement binder holds its shape (shallow cracks from thermal deformations are acceptable).
In addition to handy-eyed control methods, there are special devices for testing the activity of cement. Here we can mention contractometers or, as they are often called, contractometers, the principle of operation of which is based on observing the reduction in the volume of the water-cement mixture that occurs during the hydration of the cement binder. It is also worth mentioning devices that determine cement activity by measuring the specific conductivity of a freshly prepared water-cement mixture. In this situation, we are talking about such devices as IATs-04M and others like them.
I would like to note that express analysis and similar types of rapid tests are unable to adequately assess the quality of the cement binder. Sun is very, very conditional. How is it: Big is seen at a distance. Big in this case is the final grade or strength class of cement, and the distance for us will be the time required for hardening and curing of control samples. Actually laboratory tests and casting of control samples is the only reliable way to determine the quality of the binder
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Unbelievable, but true - in Russia and the CIS countries they have learned to fake even blue vitriol. What can we say about such a demanded and irreplaceable building material as cement. It is also counterfeited, sold expired or, for one reason or another, lost its quality.
How to test cement?
In order to check the quality of cement, you will have to purchase a small batch - one bag, and subsequently, with a positive result, order an industrial batch from this outlet, this particular manufacturer, it is best from this supply.
First of all, evaluate the type of powder. It should be dry, grey-green in color, flow through your fingers like water, and not have hard lumps. At the same time, it’s okay if there are lumps that crumble into powder when pressed with your fingers.
If the lumps break up into smaller solid lumps, the cement is either expired or was in conditions of high humidity and most likely lost a significant part of its activity.
Such material can only be used as a filler. Also, when buying cement in bags, you should feel the corners of the bags and the bag itself - there should be no hardening in them, and the cement bag itself should be “live”, and not “stone”.
How to check the quality of cement at home?
For express analysis, the following materials will be required:
- Tested cement;
- Alkaline medical-table mineral water: Lipetskaya, Narzan, Fiuggi, Essentuki 4 or Borjomi;
- Latex gloves;
- Disposable plate;
- Polyethylene.
In a plate, on mineral water, the test cement is kneaded to the state of "dough". From the cement dough, a sample is formed in the form of a cake:
- Quality cement will set within 10 minutes and be warm to the touch;
- Counterfeit material does not heat up and sets within an hour, or does not set at all;
- Expired or diluted cement seizes in separate fragments and cracks;
- Initially low-quality (as a rule, it is cement produced in China) seizes instantly with high heat release, often with vaporization and bursts from uneven thermal deformations.
After setting, a high-quality cement cake is wrapped in polyethylene and aged for 3 days under normal conditions. Sample from cement good quality should be integral, solid, ringing when tapped and split only under strong mechanical stress - falling from a height of 1.5 meters.
If the sample crumbles in your hands, you should not buy such cement.
Undoubtedly, laboratory tests can give the most accurate result. However, due to various reasons (territorial remoteness of the laboratory, refusal to analyze, etc.), this is not always possible.
How to protect yourself from counterfeit and low-quality material?
These are common truths that are often simply neglected:
- Firstly. The price of high-quality cement of domestic production deviates up or down from the weighted average in the region by more than 5-7%. If you are offered very cheap material, explaining the low price by “direct deliveries”, most likely you are being offered outright counterfeit goods (less commonly stolen goods). In other words: "good things will never be very cheap";
- Secondly. Purchase material in stationary outlets that have been operating on the market for several years or more. The seller, aimed at long-term trading activity, very rarely takes on the implementation of a delay, and even more so a fake;
- Third. Ask the seller for the accompanying documents for the batch and pay attention to the date of shipment - it must be “fresh”.
It cannot be discounted that the accompanying documents are “fake”, and the seller encroached on momentary profits and sells bad cement.
Portland cement as a building material is used in many operations - from pouring foundations and erecting walls to road construction and various repairs. Since the sales volume of this material is significant, there are also unscrupulous manufacturers trying to sell counterfeit products at the price of a quality mixture. It is clear that the use of a counterfeit cannot ensure compliance with the performance characteristics for construction works, and therefore it is mandatory to carry out cement quality control.
How cement is faked
To make a fake, a quality mixture is diluted:
- mineral powders;
- dolomite dust;
- ash;
- crumpled old cement.
Express methods of verification. Visual control
Cement quality control when using it at especially critical facilities, it must be carried out in a laboratory. But for private construction, it is quite enough to conduct an express analysis, which allows you to quickly identify a falsification. It is based on the properties of cement that change during storage.
How to check the quality of cement for a few minutes? You need to take a few lumps and try to crush them with your fingers. If, when pressed, the lump is soft and easily disintegrates, then the raw material is quite suitable for the preparation of high-quality concrete. When the destruction requires considerable effort or hard and sharp particles remain, then the cement is damaged.
After assessment appearance an additional check can be carried out by kneading the cement dough on saline-alkaline mineral water such as Essentuki. Please note that the mixture will be very caustic. A discoid (cake) is made from the solution - the hardening time of high-quality cement will be less than 10 minutes, and the figure will also get very hot. Falsified mixtures do not heat up and almost do not set for an hour.
Also express analysis of cement can be carried out with special devices - contractometers. They monitor the volume reduction of the water-cement mixture. There are also devices that measure conductivity and evaluate cement activity.
Laboratory Test Methods
Laboratory techniques allow you to accurately establish the compliance of cement with the declared brand and are fully regulated by GOSTs - GOST 310.4-81 or GOST 30744-2001 for old and new standards, respectively. The standards govern procedures for determining fineness of grind, setting times, uniformity of volume change and flexural/compressive strength.